Aluminium Flat Bar 38.1mm x 25.4mm – Plain Mill Finish Solid Strip for Heavy-Duty DIY, Structural Repairs & Fabrication – Ultra-Strong, Rustproof & Workshop-Ready


Price:
Sale price£173.99

In stock, ready to ship

In stock, ready to ship

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Description

Engineered for strength, built for performance — this 38.1mm x 25.4mm Aluminium Flat Bar in a clean plain mill finish is a go-to choice for high-strength structural applications, custom fabrication, and heavy-duty DIY work. Its thick, solid aluminium profile offers unmatched rigidity while staying surprisingly lightweight and corrosion-resistant.

Whether you're fabricating load-bearing brackets, reinforcing structural frames, or machining a custom part, this flat bar delivers exceptional results with minimal effort. The uncoated surface allows for full flexibility — easy to cut, drill, weld, or polish to match your project specifications. Ideal for both indoor and outdoor use, it resists rust, making it a long-term solution for serious builders.

Key Features:

  • Heavy-Gauge Profile: 38.1mm wide × 25.4mm thick – ideal for strength-critical work

  • Plain Mill Finish: Smooth, raw surface ready for finishing, welding, or machining

  • Industrial-Grade Strength: Perfect for brackets, structural frames & reinforcements

  • Rustproof & Weather-Resistant: Performs indoors or outdoors without corroding

  • Easy to Work With: Can be cut, drilled, welded or shaped with standard tools

Ideal For:

  • Load-bearing brackets & industrial frames

  • Structural reinforcement & fabrication

  • Custom metal components & tooling

  • Workshop, garage, or repair builds

  • Outdoor frames, rigs, and heavy DIY projects

Specifications:

Grade 6082T6
Weight - Kg/m 2.64
Measurement Type Imperial
Metric Size 38.1 mm x 25.4 mm
Finish Standard Mill Finish
Thickness 1 in (25.4 mm)
Proof Stress 260 Min MPa
Tensile Strength 210 MPa
Elongation 8 Min %
Density 2.70 g/cm³
Melting Point 555 °C
Thermal Expansion 24 x10^-6 /K
Modulus of Elasticity 70 GPa
Thermal Conductivity 180 W/m.K
Electrical Resistivity 0.038 x10^-6 Ω .m
Machinability Good
Workability - Cold Good
Weldability - Gas Good
Weldability - Arc Good
Weldability - Resistance Good
Brazeability Good

When your project demands maximum strength and reliability, this plain aluminium flat bar delivers solid performance, long-term durability, and the flexibility to match your exact build specs.

 

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Suppliers to Ministry of Defence, NATO, US Airforce and Most UK Councils, Schools, Universities, Hospitals & various Government departments

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